The Challenge
A regional retail group with 60+ outlets across Spain was experiencing significant logistics inefficiencies: stock-outs averaging 14% of SKUs, warehouse throughput bottlenecks, and distribution costs 31% above industry benchmark. Leadership needed a rapid, structured transformation programme.
Our Solution
Metamorph deployed a 16-week supply chain transformation engagement covering network redesign, inventory optimisation using demand-driven MRP principles, and WMS implementation. We also provided change management support to embed the new operating model with the logistics team.
Results
- Stock-out rate reduced from 14% to 3.2% within 90 days of go-live
- Distribution costs reduced by 24% year-on-year
- Warehouse throughput increased by 37%
- On-shelf availability improved to 97.1%